From Fluorescent Diffuser to Statement Pendant

Today I wanted to share with you the full tutorial on the statement pendant that we made for Creating with the Stars! Now that the contest is over, I can share it here too!

Walking through Habitat ReStore I spotted a few egg crate diffusers - you know those grates that cover fluorescent lights in basements across the country. Its the last lighting fixture I would consider for a project, but once I got around my thoughts of drop ceilings, I began thinking how neat it would be to use the grid to create any square geometric shape that I wanted. At $2 each, what could I lose?

Browsing Pinterest I found this amazing light, Lolita - Shine by SHO and fell in love with the arms. Its lines are simple, but make a big impact! Perfect for a statement piece!

Once we decided on the shape, we measured and marked the edges with a permanent marker. The egg crate diffuser was cut into the shape of the arms with small clippers (clipping as close to the edge as possible).

Next we taped the bottom with painters tape and filled with plaster of paris (mixing it on the thinner side so that it would level itself at the top). You want it as level as possible to reduce sanding. Any excess was leveled off with a spackle knife.

Once firm, they were placed in the sun to fully cure (I ended up letting it sit overnight)
Then excess was sanded off. Some of the squares fell out during sanding, so I used a little craft glue to get them back in place. Then I patched the imperfections with drywall spackle and sanded again once dry. This part was pretty messy - so I was definitely glad to be done with sanding!
We wanted a simple fixture so that it wouldnt compete with the arms. Looking through thrift shops, all we could find were ones with curves (very 80s) we needed something more mid-century modern. So we ended up building our own electrical housing out of old chandelier parts, PVC, and brass tubing.
Heres how we did it:

Honestly, this wasnt the easiest task, but definitely doable. It required modifying (mostly cutting holes in the PVC) so that all the parts would fit snugly.

To assemble all of the pieces we used Gorilla Glue Epoxy

We followed the directions by mixing equal parts of the resin and the hardener (in small batches so it wouldnt harden too fast). This stuff worked SO well! It set up fairly quickly and was SUPER strong!

All parts were lightly sanded to remove any gloss, and dust was removed with a microfiber cloth. Then it was primed, and painted with Sherwin William Rivulet (2 coats).

We finished it off with 2 coats of Krylon Lacquer to give it a super glossy finish.
Turning off the electricity first, we installed the light and held our breath as we flipped the switch.
Success! It works!